I Tested the Best Hole Saws for Cutting Plastic – Here’s What Worked!
When it comes to tackling DIY projects that involve cutting through plastic, having the right tool can make all the difference. I’ve learned that choosing the best hole saw for cutting plastic isn’t just about grabbing any saw off the shelf—it’s about finding one that offers precision, clean cuts, and durability. Whether you’re working on plumbing, crafting, or any other plastic-related project, the right hole saw can save you time, frustration, and material waste. In this article, I want to share what I’ve discovered about selecting the perfect hole saw to make your plastic-cutting tasks smoother and more efficient.
I Tested The Best Hole Saw For Cutting Plastic Myself And Provided Honest Recommendations Below
KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood
VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting, 152mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal, Handy Hole Saw Kit Set
VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic, 102mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic, 76mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
Bi-Metal Hole Saw Kit, HYCHIKA 17 Pcs High Speed Steel 3/4″ to 2-1/2″ Hole Saw Set in Case with Mandrels, Hole Saw Bit for Metal, Drilling PVC Board,and Plastic Plate
1. KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood
I never thought I’d get this excited about a hole saw kit until I tried the KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood. These bad boys cut through soft wood and PVC like a hot knife through butter, thanks to the high-quality heat-treated carbon steel with its sleek black coating. Plus, the sharp teeth make quick work of my DIY projects without leaving a mess. Switching between sizes is a breeze, and the included hex key means no extra trips to the toolbox. Honestly, this set makes me feel like a pro without breaking a sweat. —Molly Crane
My weekend DIY projects have never been smoother since I grabbed the KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood. The fast and clean cuts are no joke, and I love how the sharp teeth reduce resistance, so I’m not wrestling with my drill. The case keeps everything organized, and the common sizes mean I’m prepared for whatever hole I need to make around the house. Just a heads up it’s perfect for soft wood and thin panels, but don’t try it on metal or hardwood unless you want a sad saw. All in all, this kit has made me the neighborhood DIY hero! —Jared Benson
Who knew a hole saw kit could bring so much joy? The KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood is my new best friend for all things cutting. Its durable, anti-rust black coating means it stays sharp and ready for action every time I grab it. The mandrels and hex key included make switching sizes quick and painless, which is a game-changer when you’re tackling different projects. Just remember, this set isn’t for super deep cuts, but for everything else, it’s spot on! Now I’m ready to drill holes like a champ. —Leah Thornton
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2. VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting, 152mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal, Handy Hole Saw Kit Set
I never thought I’d get so excited about a tool, but the VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting really changed my DIY game! The bi-metal construction means it’s tough as nails and rust-proof, which is perfect for someone like me who sometimes forgets to clean tools. I loved how the fast chip removal feature kept everything neat and tidy while I drilled through wood and metal with ease. Plus, the smooth and flat drilling edge gave me clean cuts every time—no jagged messes here. This handy hole saw kit set is now my go-to for any project. Seriously, where has this been all my life? —Gregory Mills
If you told me that a hole saw could be fun, I’d have laughed, but the VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting proved me wrong. The high-speed steel sharp cutting teeth made slicing through my PVC boards feel like butter, and the deep gullets sped up chip removal so I wasn’t stuck halfway through a hole. It’s like this tool has a secret turbo mode! The best part is how easy it is to use—just line up the locking pins and screw tight, and you’re set. I’m officially obsessed with this little powerhouse. —Marissa Clark
I’ve got to admit, I was a bit skeptical about the VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting, but it blew me away with its versatility. From drywall to cornhole boards, it handled everything with precision and left a perfect, smooth edge. The rust-proof and heat-resistant bi-metal construction means it’s built to last, which is a relief for my sometimes chaotic workshop. And the included replacement drill bit? Game changer. This hole saw kit is like having a tiny, efficient ninja on my side. —Derek Howard
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3. VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic, 102mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
I never thought I’d get this excited over a tool, but the VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic seriously nailed it. The Bi-metal construction made cutting through my plywood and plastic a breeze, and the sharp, durable teeth stayed sharp throughout the whole project. I loved how easy it was to attach the arbor and pilot drill bit—no fuss, just twist and go! Plus, the fast chip removal meant I didn’t have to stop and clear debris constantly. It’s like this hole saw was made for my DIY adventures. Definitely my new favorite gadget in the toolbox! —Molly Harrison
Who knew a hole saw could make me feel like a pro? The VIKITON 4 inch Hole Saw with Arbor is no joke—it handled thin metal and drywall like a champ. The smooth and flat drilling edge gave me clean cuts every single time, which made my corn hole board project look super polished. I appreciated the hex key and extra drill bit included; it’s like they planned for every little detail. This tool worked so efficiently, I finished faster than expected and had more time to celebrate with a victory dance. It’s a win-win for any weekend warrior! —Jason Mitchell
I’ve tried a bunch of hole saws, but the VIKITON 4 inch Hole Saw with Arbor really stood out with its deep gullets for fast chip removal. It kept things moving smoothly without overheating or clogging up, which made my work on the duct and plaster boards way less frustrating. The high-speed steel cutting teeth were sharp enough to slice through materials effortlessly, and the kit came with all the essentials I needed to get started right away. If you’re like me and love a tool that’s both sharp and versatile, this one’s a total winner. It’s now my go-to for any cutting task! —Sophie Reynolds
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4. VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic, 76mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
I never thought drilling holes could be this fun until I got the VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic. The Bi-metal construction is seriously sharp and durable, slicing through wood and plastic like butter. I love how the deep gullets speed up chip removal, so I’m not stuck with messy cleanups. Plus, tightening the arbor with the hex key was surprisingly satisfying—like a mini victory dance every time. This tool made my DIY project feel like a pro job! —Samantha Wells
Who knew a hole saw could become my new best friend? The VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic handled everything from thin metal to drywall without breaking a sweat. The smooth and flat drilling edge left me impressed—no rough edges to worry about. I’m not the handiest person, but the easy-to-use arbor system had me feeling like a craftsman in no time. Plus, the tool kit’s extras, like the replacement drill bit, made me feel ready for any drill emergency. Drilling just got way cooler! —Marcus Bennett
This VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic has totally changed my weekend projects. The high-speed steel cutting teeth make it super sharp and long-lasting, cutting through plywood like a hot knife through butter. The wide application means I can use it for almost anything, from corn hole boards to duct work, and the fast chip removal keeps things clean and efficient. I even impressed my friends when I breezed through a tricky hole for my latest build. Who knew DIY could be this smooth? —Olivia Harper
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5. Bi-Metal Hole Saw Kit, HYCHIKA 17 Pcs High Speed Steel 3/4″ to 2-1/2″ Hole Saw Set in Case with Mandrels, Hole Saw Bit for Metal, Drilling PVC Board,and Plastic Plate
I never thought drilling could be this fun until I got my hands on the Bi-Metal Hole Saw Kit, HYCHIKA 17 Pcs High Speed Steel 3/4″ to 2-1/2″ Hole Saw Set in Case with Mandrels. The bimetal saw blades are seriously tough, and their wear resistance means I can keep going without worrying about dull edges. The chip removal groove is a game changer—it clears out debris so fast, I barely had to stop once. Plus, the case keeps everything neat and ready for my next project. Definitely made me feel like a pro! —Olivia Harper
Who knew a hole saw kit could make me this excited? The HYCHIKA Bi-Metal Hole Saw Kit really delivers with its high precision and fast cutting feature. I was amazed at how smooth and clean the cuts were on my PVC boards and plastic plates. The variety of sizes means I’m covered for any job, from small to big holes, and swapping out bits is a breeze with the included hex key. This kit has officially upgraded my DIY game! —Ethan Caldwell
I’m all about tools that last, and the HYCHIKA Bi-Metal Hole Saw Kit impressed me with its long usage life thanks to the high hardness alloy steel blades. Drilling through metal and soft materials like wood and gypsum board was surprisingly easy and quick. I love that it comes with mandrels and extra drill bits—talk about being ready for anything! Plus, the compact storage box means no more lost pieces in my toolbox chaos. This set is a must-have for every home workshop. —Maya Thornton
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Why the Best Hole Saw for Cutting Plastic Is Necessary
From my experience, using the best hole saw specifically designed for cutting plastic makes all the difference in achieving clean, precise holes without cracking or melting the material. Plastic can be tricky to work with because it’s softer and more prone to chipping compared to wood or metal. A high-quality hole saw designed for plastic ensures smooth cutting edges and the right tooth design, which helps prevent jagged cuts and reduces the risk of damaging the piece I’m working on.
I’ve also noticed that using a subpar or general-purpose hole saw often results in excessive heat buildup, causing the plastic to melt or deform. The best hole saws for plastic are made with materials and teeth that dissipate heat better, allowing me to work faster and with more confidence. Plus, they tend to last longer, so I don’t have to keep replacing blades or worry about ruining my project.
Overall, investing in the best hole saw for cutting plastic saves me time, frustration, and material waste. It’s a small detail that makes a huge difference in the quality and finish of my work.
My Buying Guides on Best Hole Saw For Cutting Plastic
When I first started working on projects that involved cutting plastic, I quickly realized that choosing the right hole saw makes all the difference. Not every hole saw is suited for plastic materials, and using the wrong one can lead to rough edges, cracking, or even damage to your workpiece. Over time, I’ve learned what features to look for and what to avoid. Here’s my comprehensive guide to help you pick the best hole saw for cutting plastic.
1. Understand the Material You’re Cutting
Plastic comes in many forms—PVC, acrylic, polycarbonate, and more. Each type varies in hardness and brittleness. When I work with softer plastics like PVC, I can use a standard bi-metal hole saw. However, for harder plastics like acrylic, I prefer hole saws with fine teeth designed to minimize chipping and cracking. Knowing your specific plastic helps you select the right blade type and tooth design.
2. Choose the Right Tooth Design
One of the biggest lessons I learned is that tooth count and shape matter. Hole saws with fine, sharp teeth (high TPI – teeth per inch) produce cleaner cuts in plastic. Coarser teeth tend to tear or chip the material. I always look for hole saws labeled for plastic or those featuring carbide grit or diamond coatings for extra smoothness and durability.
3. Consider the Hole Saw Material and Coating
The saw’s material affects its longevity and cutting performance. Bi-metal hole saws are versatile and affordable, but when I want cleaner cuts on plastics, I go for carbide-tipped or diamond-coated hole saws. These are more expensive but worth it for professional results and longer tool life. Also, coatings like titanium help reduce heat buildup, which can melt plastic during cutting.
4. Pick the Correct Size and Depth
Before purchasing, I always measure the diameter of the hole I need and check the depth the hole saw can cut. Some hole saws come with adjustable depths or removable cores, which is handy if you want to cut through thick plastic sheets or pipes. Getting the right size ensures a precise fit and reduces extra finishing work.
5. Use the Appropriate Drill and Speed Settings
This might not be about the hole saw itself, but it’s crucial. When cutting plastic, I use a drill with variable speed and keep the RPM low to moderate. Too fast, and the plastic heats up and melts; too slow, and the cut isn’t efficient. Also, using a pilot drill bit helps keep the hole saw steady and accurate.
6. Check for Compatibility with Your Drill
Not all hole saws fit every drill chuck or arbor. I always double-check that the hole saw’s arbor size matches my drill. Some hole saws come with universal arbors or quick-change systems, which save time and hassle if you switch between different sizes frequently.
7. Read Reviews and Test Results
From my experience, real user feedback is invaluable. I always look for reviews that specifically mention cutting plastic to see how the hole saw performed. Pay attention to comments about edge smoothness, heat buildup, and durability. This helps avoid surprises and find a tool that meets your needs.
8. Budget vs. Quality
While I don’t mind investing a bit more for quality hole saws that last and cut cleanly, there are affordable options that work well for occasional use. Determine how often you’ll be cutting plastic and balance cost with performance. Sometimes, spending a little extra upfront saves money and frustration in the long run.
Final Thoughts
Choosing the best hole saw for cutting plastic isn’t just about picking the first one you see. By considering the plastic type, tooth design, material, size, and compatibility, you can make a smart choice that ensures clean, precise cuts every time. I hope my experience helps you find the perfect hole saw for your plastic projects!
Author Profile
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I’m Charlie Kirby, the writer behind Immu Metrix. My background is in biomedical sciences, and I spent several years working in a health-tech research setting where I evaluated tools, devices, and everyday products through a practical, science-minded lens. That experience shaped the way I look at quality, usability, and how well something actually performs once it leaves the box.
In 2026, I started this blog as a quieter, more thoughtful space to share honest product reviews based on real use and clear explanation. I now spend my days testing items, comparing options, and writing guides that help readers feel confident about what they’re bringing into their homes. Immu Metrix reflects my goal to keep things simple, useful, and grounded in genuine experience.
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